Why Modern Aircraft Have Become So Expensive A Deep Breakdown of Aircraft Cost Distribution and the Rising Dominance of Avionics When most people look at an aircraft, they naturally assume the engines are the most expensive part. After all, modern turbofan engines are engineering masterpieces capable of producing enormous thrust while operating under extreme temperatures and rotational speeds. But the reality inside the aerospace industry is far more interesting. Today, a significant portion of an aircraft's cost is no longer dominated solely by metal structures or engines. Instead, modern aircraft are increasingly becoming “flying data centers,” where avionics, software, sensors, and electronic systems account for a rapidly growing share of total aircraft cost. Over the last decade, the economics of aircraft manufacturing have changed dramatically due to digitalisation, automation, cybersecurity requirements, AI-assisted systems, and increasingly complex certification standards....
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